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High Speed Gripper Rinser

Gripper Rinser overview

 
  • Rinses at 1,000 bottles per minute (2” diameter).
  • Minimal bottle touching using the neoprene grippers mounted to the moving chains.
  • Available in multiple models and lengths to fit most rinsing applications.
  • Can accommodate different size bottles with a turn of the adjusting wheel.
  • Nercon’s tapered dual chain infeed design needs no priming as required with conventional rinsers.
  • Stainless steel construction and rugged spindle bearing mounted aluminum turning discs ensure trouble free operation.

Down slope Gripper

 

Down-slope Model. The downslope model is used to change elevation, such as discharge from a depalletizer, while still achieving the rinsing function.

Down Swing Gripper

 

Down-swing Model. The down swing model is available in 15’ to 24’ lengths. Minimum infeed elevation is 54”. An additional advantage is the removal of water by centrifugal force.

Up Swing Gripper

 

Up-swing Model. The upswing model is similar to the down swing unit, except it is able to achieve lower 36” nominal infeed elevation..

Air Rinser Gripper

 

Air Rinser Model. Removes dust particles with ionized air nozzles and vacuum suction. Used for fiber cans or plastic bottles when water is not necessary.

Flex Flow Accumulator

Overview of the Flex Flow Accumulator

The Flex Flow Accumulator is a new accumulation solution co-developed by Nercon Eng. & Mfg., Inc. and it’s Rolco International division.

The Flex Flow Accumulator operates on the concept of an expandable path, which automatically changes length to match fluctuations of production.

Benefits of the Flex Flow Accumulator

  • First-In/First-Out Accumulation
  • No Product Slippage
  • Automatic sensing of product fluctuations
  • No infeed transfer disc eliminates potential tipping
  • Suitable for odd product shapes.

Bi-Directional Accumulation Table

Bi-Directional Accumulation Table

 
  • Increased productivity is achieved by using Nercon’s Bi-Directional Table to smooth-out production downtime.
  • Ideal for handling containers, bottles and cans. Typical applications include installation between fillers, pasteurizers and labelers, and between packaging equipment such as case packers, cleaners and uncasers.
  • Right angle accumulation operation provides gentle product handling.
  • Wire mesh or mattop style plastic belts available.
  • Available in stainless steel or mild steel construction.

 

 

Nercon’s Bi-directional Accumulation Table provides temporary storage space for products when normal production flow is interrupted due to momentary product blockage, malfunction or machine adjustment. When the blockage is cleared, stored products are automatically fed back onto the primary conveyor line at the proper speed.

 

Industries Served

  • Food Processing
  • Beverage
  • Packaging
  • Household Products
  • Light Industrial

In-Line Low Back Pressure Accumulation Table

In-Line Low Back Pressure Accumulation Table

 
  • Low back pressure accumulation eliminates scuffing, scratching, denting and breakage of product.
  • Low horsepower drive motors are mounted underneath, in the center of the table. The center drive is suitable for both uni-directional and bi-directional applications.
  • The table works using a first-in/first-out method of product control.
  • Eliminating the use of a deadplate, product is cleared completely from the table.
  • Constructed with a formed stainless steel or mild steel frame with low horsepower variable speed drive motors.

Low friction accumulation table

 

Industries Served

  • Food Processing
  • Beverage
  • Packaging
  • Household Products
  • Paper Products
  • Light Industrial

Re-Flow Accumulation Table

Re-flow Accumulation Table

 

The accumulation of products when a downstream piece of equipment shuts down, is critical to overall production efficiency.

  • The table’s compact design ensures the smallest footprint with the largest storage capacity.
  • The unique single filing concept ensures smooth, jam-free combining of product.
  • The recirculation design relieves back pressure in the combining area and aids in overall accumulation pressure relief.

The Re-Flow Table can be sized to meet your needs for accumulation. The table design is flexible to allow for different (infeed and discharge) configurations.

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The offset pressure reflief designed into the single filing area will allow a single row of products to continue through the discharge. If more than a single row of products is present in the single filing area, they are crowded onto the return flow side of the table and recirculated to be accumulated to single filed for discharge.

Pressureless Combiner

Pressureless Combiners

 
  • Pressure free combining is used to prevent scratching, denting, label damage and container breakage.
  • Multiple belts or table top chains are carefully calculated to ensure that the product is conveyed in a single file.
  • Combiners are designed to utilize a full range of table top and high performance plastic mat-style carrying chains.
  • Guide rail systems are manufactured to customer specifications and conveying product requirements.
  • Available in stainless steel or mild steel construction.

 

 

Industries Served

  • Food Processing
  • Beverage
  • Packaging
  • Household Products
  • Paper Products
  • Light Industrial

Pressureless combining is one of the best ways to single file hard-to-handle containers. One of the major advantages of pressureless combining is that very little (if any), rail adjustment is needed when product changover occurs.  Another advantage of the pressureless combiner is the removal of down containers. With the use of only one guide rail, down containers can escape with no other means to help them. They simply roll out of the combiner.

Gripper Elevator/Lowerator

Gripper Elevator or Lowerator

 
  • Saves space while providing secure, economical product elevation changes from infeed conveyor to discharge conveyor.
  • Available in painted mild steel or stainless steel construction.
  • Standard speeds up to 100 feet per minute with faster speeds available with optional turn discs.
  • Single hand wheel allows from 0” to 8” adjustment for product opening throughout machine.
  • Nominal floor space of 2’ - 4’ x 9’ required. 18” minimum infeed elevation. 54” minimum elevation change.

Moving side grippers

 

Industries Served

  • Food Packaging
  • Beverage
  • Packaging
  • Household Products
  • Paper Products
  • Light Industrial

Gripper with Humpback design

 

Discharge mechanism shows moving side grippers which transport products gently and securely to the height of the customer’s corresponding conveyor.

 

 

This unit is capable of elevating/lowering, inverting and tilting product for cap sterilization.

C Flow Gripper Configeration

Z flow Gripper Configuration

Humpback Gripper Configuration

 

C Flow

 

 

Z Flow

 

 

Humpback

Case Elevator/Lowerator

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  • The vertical case elevator carries cartons with two parallel flighted chains driven by a brake motor.
  • The brake motor stops chain/flights to wait for cartons at pickup point. The limit switch detects cartons and indexes upward.
  • The unit accommodates carton sizes according to customer specifications at up to 20 packages per minute.

 
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“Z” Flow Configuration

 “C” Flow ConfigurationCcasedwg

  • The vertical product accumulator lifts rows of products by means of a flighted storage belt.
  • When carton back-up is detected downstream of accumulator, a carton stop rises to form rows in the accumulator. When a row is sensed, the accumulator will index up.
  • When downstream back-up clears, the clamp/stop on accumulator infeed will interrupt carton flow at intervals to allow accumulated cartons to be metered back into the flow.
  • Accommodates carton sizes according to customer specification at up to 20 indexes per minute.
  • Vertical accumulator is available as either an inline or side load model.
  • Available in stainless steel or painted mild steel construction.
Accumulate multiple levels of products with Nercon's Vertical Accumulator

Vertical Accumulator

Vertical Accumulator

Industries Served

  • Food
  • Personal Care
  • Packaging
  • Household Products
  • Paper Products
  • Light Industrial

Spiral Conveyor

Spiral Elevator and Lowerator
  • Versatile unit is designed to carry product between floors and machines or over aisles.
  • Uniform slope of spiral conveyor insures no disturbance or product flow for smooth operation and maximum productivity.
  • Continously moving tabletop chain gently moves product without the use of gripper bulbs.
  • Multiple lanes, slope and chain widths are available to meet individual requirements.
  • Available in stainless or painted mild steel construction.

Industries Served

  • Food
  • Beverage
  • Packaging
  • Household Products
  • Paper Products
  • Light Industrial
 

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